Manufacturing Facility

At LAKHANI VARDAAN, we combine advanced technology, skilled craftsmanship, and strict quality control to manufacture high-performance footwear. Our state-of-the-art production facility is designed to handle bulk orders efficiently while maintaining premium quality standards. From design development to final packaging, every step is executed under one roof.

25000 Sq

Sq. Ft. production area

Skilled Workforce

Skilled workforce of experienced shoemakers

Daily Production

Daily production capacity of XXXX pairs

Rd

Dedicated R&D and sampling department

Quality

In-house quality testing lab

Environment

Clean, organized, and safety-compliant environment

Machines & Technology

Upper Manufacturing Machines

  • Computerized pattern cutting machines
  • High-speed stitching machines
  • Zig-zag & post-bed sewing machines
  • Logo printing & embossing machines
  • Heat transfer printing machines
Flyknit Machine
Fusing Machine
Laser Cutting Machine
Postbed Stitching Machine
Strobble Stitching Machine
Travelhead Cutting Machine
Upper Steaming Machine

Sole Manufacturing & Assembly

  • PU/TPR/PVC sole injection molding machines
  • Hydraulic sole pressing machines
  • Cementing & sole attaching machines
  • Heat activation tunnel
  • Toe lasting & heel lasting machines
Adhesive Application
Chillar Machine
Counter Moulding Machine
Final Packing
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Pvc Injection Blowing Maching
Pvc Strap Moulding Machine
Rubber Sheet Making Machine
Sole Marking Machine
Sole Pasting
Sole Pressing Machine
Toe Moulding Machine
Uppar Steaming Machine
Finishing Quality Control

Finishing & Quality Control

  • Edge trimming machines
  • Polishing & finishing stations
  • Flex testing machine
  • Abrasion resistance testing equipment
  • Bond strength testing machines

Materials We Use

We carefully source premium raw materials to ensure durability, flexibility, and comfort.

Upper Materials

  • Genuine Leather
  • Synthetic Leather (PU)
  • Mesh (Breathable knit & sports mesh)
  • Suede
  • Flyknit Fabric
  • Canvas
Upper Materials 1

Sole Materials

  • EVA (Lightweight & cushioned)
  • TPR (Flexible & durable)
  • PU (Shock absorption)
  • Rubber (High grip & abrasion resistance)
  • Phylon
Sole Materials 1

Additional Components

  • High-density memory foam insoles
  • Anti-bacterial lining
  • Reinforced eyelets
  • Durable laces
  • Custom branding elements
Additional Materials 1

Types of Shoes We Manufacture

We specialize in manufacturing a wide range of footwear for men, women, and kids.

Sports Athletic Shoes

Sports & Athletic Shoes

  • Running Shoes
  • Training Shoes
  • Walking Shoes
  • Gym Shoes
Casual Lifestyle Shoes

Casual & Lifestyle Shoes

  • Sneakers
  • Slip-ons
  • Canvas Shoes
Formal Fashion Footwear

Formal & Fashion Footwear

  • Formal Leather Shoes
  • Loafers
  • Boots
Outdoor Performance

Outdoor & Performance

  • Trekking Shoes
  • Safety Shoes
  • Industrial Footwear

Our Shoe Manufacturing Process

We believe in transparency. Here’s how your shoes are made:

Design Sampling

Design & Sampling

We develop patterns and prototypes based on your requirements.

Material Selection

Material Selection

Approved materials are sourced and inspected.

Cutting

Cutting

Upper materials are precision-cut using computerized machines.

Stitching

Stitching

Skilled workers assemble the upper components.

Lasting

Lasting

The upper is shaped over a shoe last for perfect fit.

Sole Attachment

Sole Attachment

The sole is bonded or injected depending on construction type.

Finishing

Finishing

Cleaning, polishing, branding, and detailing.

Quality Check

Quality Check

Every pair is inspected before packing.

Packaging

Packaging

Custom packaging for private label brands.

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