Manufacturing Facility
At LAKHANI VARDAAN, we combine advanced technology, skilled craftsmanship, and strict quality control to manufacture high-performance footwear. Our state-of-the-art production facility is designed to handle bulk orders efficiently while maintaining premium quality standards. From design development to final packaging, every step is executed under one roof.
Sq. Ft. production area
Skilled workforce of experienced shoemakers
Daily production capacity of XXXX pairs
Dedicated R&D and sampling department
In-house quality testing lab
Clean, organized, and safety-compliant environment
Machines & Technology
Upper Manufacturing Machines
- Computerized pattern cutting machines
- High-speed stitching machines
- Zig-zag & post-bed sewing machines
- Logo printing & embossing machines
- Heat transfer printing machines
Sole Manufacturing & Assembly
- PU/TPR/PVC sole injection molding machines
- Hydraulic sole pressing machines
- Cementing & sole attaching machines
- Heat activation tunnel
- Toe lasting & heel lasting machines
Finishing & Quality Control
- Edge trimming machines
- Polishing & finishing stations
- Flex testing machine
- Abrasion resistance testing equipment
- Bond strength testing machines
Materials We Use
We carefully source premium raw materials to ensure durability, flexibility, and comfort.
Upper Materials
- Genuine Leather
- Synthetic Leather (PU)
- Mesh (Breathable knit & sports mesh)
- Suede
- Flyknit Fabric
- Canvas
Sole Materials
- EVA (Lightweight & cushioned)
- TPR (Flexible & durable)
- PU (Shock absorption)
- Rubber (High grip & abrasion resistance)
- Phylon
Additional Components
- High-density memory foam insoles
- Anti-bacterial lining
- Reinforced eyelets
- Durable laces
- Custom branding elements
Types of Shoes We Manufacture
We specialize in manufacturing a wide range of footwear for men, women, and kids.
Sports & Athletic Shoes
- Running Shoes
- Training Shoes
- Walking Shoes
- Gym Shoes
Casual & Lifestyle Shoes
- Sneakers
- Slip-ons
- Canvas Shoes
Formal & Fashion Footwear
- Formal Leather Shoes
- Loafers
- Boots
Outdoor & Performance
- Trekking Shoes
- Safety Shoes
- Industrial Footwear
Our Shoe Manufacturing Process
We believe in transparency. Here’s how your shoes are made:
Design & Sampling
We develop patterns and prototypes based on your requirements.
Material Selection
Approved materials are sourced and inspected.
Cutting
Upper materials are precision-cut using computerized machines.
Stitching
Skilled workers assemble the upper components.
Lasting
The upper is shaped over a shoe last for perfect fit.
Sole Attachment
The sole is bonded or injected depending on construction type.
Finishing
Cleaning, polishing, branding, and detailing.
Quality Check
Every pair is inspected before packing.
Packaging
Custom packaging for private label brands.